Microwaterjet vs MACROWATERJET Cutting: Differences and Benefits
Modern manufacturing is filled with products and materials that can’t be cut accurately with traditional methods like blades, heat, chemical etching, lasers or Wire EDM. That’s why Meyer Tool Huntersville’s Microwaterjet and MACROWATERJET technologies are leveraging the latest water-cutting technology to provide exceptional results for materials and deliverables across industries.
Both Microwaterjet and MACROWATERJET technologies can cut various materials, but each has differences that may impact which one you need.
What Are Microwaterjet and MACROWATERJET Cutting?
Meyer Tool’s Microwaterjet and MACROWATERJET technologies both use water cutting. The highly pressurized water in each system is, for all intents and purposes, the blade that slices the material you’re trying to cut.
While waterjet cutting has existed for decades, Micro– and MACROWATERJET processes take this science to a new level of accuracy and efficiency. Both technologies can create exceptionally precise, quality cuts and designs across countless materials while providing more protection for the materials themselves. This minimizes the risk of damage to the remaining product.
Key Differences Between Microwaterjet and MACROWATERJET Technology
While MACRO- and microwaterjet technologies can complete intricate, precise cutting projects, there are key differences between each system.
| Feature | Microwaterjet® | MACROWATERJET |
| Cutting Technology | Abrasive Waterjet Micro Machining (AWJMM®) | PAC-60 |
| Cutting Tolerance | ±0.01 mm with positioning accuracy up to ±0.003 mm | ±0.12 mm |
| Kerf Width | As narrow as 0.2 mm (0.008″) | .762mm (0.030″) |
| Surface Quality | Equivalent to N7 or Ra1.6 micrometers | Selectable surface quality |
| Material Thickness Range | From 0.010mm x 5mm (0.0005” x 0.2”) up to 1000mm x 600mm (39” x 23.5”) | From .050″-5.0″ |
| 3D Cutting Capability | 2D only | Capable of cutting angles up to ±60° from flat stock with continuous rotation |
| Process Type | Cold-cutting process without Heat Affected Zones (HAZ) | Cold-cutting process without Heat Affected Zones (HAZ) |
| Post-Processing Required | No | No |
| Alteration in Material Structure Required? | No | No |
| Material Compatibility | Wide range, including Glass, Minerals, Soft Materials, Metals, Plastics, Metal Alloys, Adhesive Materials, Composites, Perforated sheets, Acetal Copolymer, Aluminum and Aluminum Alloys, Carbon Fiber, Copper and Copper Alloys, Curable Plastics, Elastomers, Inconel and Nickel Alloys, Nitinol, Norlyl | Wide range, including Glass, Minerals, Soft Materials, Metals, Plastics, Metal Alloys, Adhesive Materials, Composites, Perforated sheets, Acetal Copolymer, Aluminum and Aluminum Alloys, Carbon Fiber, Copper and Copper Alloys, Curable Plastics, Elastomers, Inconel and Nickel Alloys, Nitinol, Norlyl |
| Industries Served | Mechanical & Electrical Engineering, Research & Development, Prototyping, Electronics, Automotive & Motorsports, Aerospace & Defense, Medical | Mechanical & Electrical Engineering, Research & Development, Prototyping, Electronics, Automotive & Motorsports, Aerospace & Defense, Medical |
Why Meyer Tool’s Approach Stands Out
Unlike conventional abrasive waterjet cutting, Meyer Tool’s MACRO- and Microwaterjet technology can cut materials and handle projects that other methods cannot.
- Our cold-cutting technology protects products from heat-affected zones (HAZs) while ensuring no taper, no biocompatibility issues and no deburring requirements—even with intricate designs. This can save an exceptional amount of time when it comes to post-processing.
- Tight tolerances and multi-axis capabilities enable us to cut unique designs to the most precise angles.
- Micro- and MACROWATERJET devices ensure a level of accuracy you won’t find everywhere else. That can make all the difference in ensuring the success of sensitive projects.
When to Choose Microwaterjet or MACROWATERJET
Depending on your project needs, Micro- or MACROWATERJET might be a better choice for your cutting project.
- The Microwaterjet is better for delicate projects requiring ultra-high precision and care. The process may be slower than the MACROWATERJET process, but is still efficient.
- The MACROWATERJET is better for thicker materials or larger, simpler designs, but still delivers a much higher degree of precision and accuracy than standard water cutting.
Priority Table
| Your Priority | Best Fit |
| Micron-scale features/minimal kerf | Microwaterjet |
| Maximum speed & thicker material | MACROWATERJET |
| Exotic/sensitive materials | Microwaterjet |
| Large, simple parts or more budget constraints | MACROWATERJET |
Choose Micro- or MACROWATERJET With Our Help
Choosing Microwaterjet and MACROWATERJET from Meyer Tool Huntersville isn’t a solo task. During your free estimate, our team will analyze the project details to determine the best solution for your needs. We’ll also be there to guide you throughout the process, ensuring all expectations are met. Contact us today to get your solution.